Symptoms: Partially down passenger side window dropped completely down when Jess’ arm was rested on the window.
An open window in June may not be a problem, but we were camping in the Sierras and had witnessed snow flurries the night before. Having an open window would result in a rather chilly night. We were also in bear country. Top Gear may not be the most educational show, but the one thing we did learn from watching the Botswana special (go to minute 34), is when you are in an area with predators, you best animal proof your car. An open window is not animal proof. Thus it was decided we (Dave) would fix the window.
Problem: The window likely came off the track within the door.
Solution: The door paneling had to be removed to access the window. Close investigation showed that the arm of the the opening mechanism was bowed. This allowed the glass to slip off the track during a certain point of window travel and fall into the door cavity.
To straighten the arm, Dave employed a lever in order to apply sufficient force. Jess was concerned with the lever slipping and breaking the glass, so the glass was removed while Dave worked on the arm. With the arm straightened, the glass was returned to the track and the window was tested to ensure smooth motion.
The final step was putting the door back together; make sure all the tabs are lined up correctly.
- The hardest parts of removing the plastic door paneling was figuring out where the two screws were hidden and which way to lift the panel to remove it without breaking the plastic tabs. This also required unplugging the electric window control so the wires could be threaded through a hole for easier removal of the panel.
- The glass was not broken and the window motor was still functional. If the motor had been broken, we would have likely had to figure out a way to block the window in the up position.
- Dave has restored cars before, so he was familiar with this repair. Otherwise, it may be higher on the challenge scale. Go slow and take the time to thoroughly look over the problem.
You need a helper dog to supervise your work.